2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine

Product Details
Customization: Available
After-sales Service: One Year
Precision: High Precision
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Number of Employees
92
Year of Establishment
2003-08-22
  • 2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
  • 2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
  • 2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
  • 2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
  • 2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
  • 2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
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  • Overview
  • Why choose us
Overview

Basic Info.

Model NO.
JYPJ-1000
Condition
New
Certification
CCC, CE
Warranty
12 Months
Automatic Grade
Automatic
Installation
Vertical
Driven Type
Electric
Glue & Ratio
1:1 to 10:1, Epoxy, Silicone, PU, UV
Certificate
CE, SGS
Xyz Working Area
Controlled by Manual
Flow Speed
0-66g/5s, or Customized
Additional Function
Heating, Vacuum, Self-Refilling, Self-Cleaning
Transport Package
Wood Box
Specification
1500x1200x1500mm
Trademark
DH
Origin
China

Packaging & Delivery

Package Size
132.00cm * 65.00cm * 150.00cm
Package Gross Weight
360.000kg

Product Description

 
Why choose us

D&H Liquid Dispensing Machines for AB Potting and Adhesive Applications

 Company Profile

Guangzhou Daheng Automation Equipment CO., Ltd is specialized in the R&D and sale of glue metering, mixing and dispensing machinery.
We believe in "the creation improves future". Core technology is the only true creation. The e core of all the liquid controlling device is its metering and mixing system. Daheng, always taking its continuous efforts in the new technology, new products and new working process, created its unique tech "double- cylinder pump", which is a liquid control system of high precision, changeable, continuous and long span time, and can be applied with glues of different viscosity. The core technology makes us the first pioneer in the gluing machine industry which passed CE certificate, SGS. We have over 20 patents, many original products and many "first" in the industry.
Including the standard machines we already have, we also accept customized services. We,headed in Guangzhou, and branched in Zhongshan, Shenzhen, Shanghai, and exported into Russia, Turkey, Netherland, Singapore, Indonesia and so on.
We provide the on-going train-up for customers, 24 hours x 7 days service, and keep ourselves being improved on and on.
The current and great development of Daheng depends on your support and trust. We will keep ourselves making long effort in the industry and products. We will keep improved in the cylinder pump and precision valve, and keep the leading among our competitors.


 
2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
Machine model: PJL-1200
  1. Patented Dual plunger pump for high precision metering and dispensing
  2. Handheld gun / Foot pedal / Trigger
  3. AB glue mixing ratio and glue speed adjustable
  4. 7" touch screen with English operation software
  5. Both A & B glue auto cleaning
  6. Vacuum pump for degassing and auto glue filling
 2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
Machine Model PJL-1200
Dimension 1390*650*1600mm
XYZ working area controlled by manual
AB ration 1:1 to 10:1
Movement track Dot/Line/Arc/Circle
3 axis Speed 250mm/s
Glue speed 0.5-24g/s
Accuracy 3 axis 0.1mm (repeatability), 2% dispensing, 2% mixing
Program 99pcs
Metering pump 3.6cc gear pump / 48cc screw pump / 200ml dual plunge pump
Viscosity <30,000 cps
Operation software Patent English operation software 
Flow control Digital input
3 axis Programming method Teaching programming
Automated control system PLC / Touch screen
Glue control system AB glue suction valve to achieve independent operation of AB glue
Mixed mode Dynamic and static optional, instant mixing
Glue tank Stainless steel 40L, 25L, or 10L
Input air pressure 0.5-0.7 Mpa
Vacuum pump 4L/S
Cleaning liquid tank Stainless steel 7L
Power supply 220V/380V 1200W (not including heating power

Automatic glue filling machines are essential tools for the automatic proportioning and real-time filling of two-component AB glue, with ratios ranging from 1:1 to 10:1. These machines, such as the Liquid Dispenser Machine for AB Potting Compound, are commonly used in industries like LED lamp manufacturing, power modules, sensors, and transformers, where precision and efficiency are crucial.

Features of Glue Dispensing Machines
The glue dispensing epoxy resin dispensing machines offer high cost-effectiveness, with a single device capable of replacing 2 to 5 workers, enabling a return on investment within six months.


Main Technologies
2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine

Overview of Glue Dispensing Machines
A glue dispensing machine, also known as an AB glue dispensing machine, automates the process of filling products with glue. These machines feature glue dispensing systems designed for automatic proportioning, quantitative filling, and circulation management, ensuring products achieve optimal sealing, fixing, and waterproofing. This automated operation resolves issues related to low efficiency and poor quality in traditional methods, significantly reducing labor costs and enhancing productivity and product quality.

 
Function Introduction   Usage Advantages
Automatic Material Supplying Automatically supply the materials according to the set ratio, and filling it to the mixing tank with constant speed and flow-ability Compare to the traditional manually material preparation, saving more labor-cost, convenient operation, keep working environment neat , clean and the filling amount is more accurately.
Dynamic Mixing Automatically dynamic mixing the A&B compounds, high speed mixing and good sealing ability to avoid air bubbles Timing quantitative, dynamic mixing and using in one machine, no need to do the vacuum additionally, saving labor costs, convenient operation, improve production. Dispensing to products directly after stirring and degas, make the most use of ab mixture before it's solidified.
Timed Quantitative
Filling
Set up and save the settings programs for one serious of product, the setting can be invoked for future usage.
The dispensing volume, speed can be adjusted freely in software system.
Dispensing volume more accurately and productive. The potted products will be more homogeneously , surface flat and good quality.
Low Liquid level
Alarming System
When the material in tank is not enough or the machine, the machine will show the warning signal to remind re-filling. Humanized engineering design, avoid the serious damages with fool-proof settings.
Dripping-proof
Function
When the dispensing head needs to move accurately, and finished the potting process. The moment resorption function will start and make sure the glue won't drop off to dirty the products or working table. To avoid the glue to pollute work table or effect the outlook of the products.
Timing-
Dispensing
(self-discharging function)
According to different glue features, users can set up the dispensing output speed and interval time to avoid the glue cured in the mixing tube. To avoid the glue cured in the mixing tube while workers short-break and shift switching .
AB Bucket
Sealing
(AB tank sealing)
There's a professional sealing rings to make sure the AB tank in good vacuum status around 48 hours per time . To avoid the sensitive material especially the hardener of  PU to be crystallization .
Cleaning
Function
Clean and wash the A&B valve automatically. Convenient, fast, clean. Dynamic mixing to avoid the machine was stuck by AB mixture
Automatic Stirring
Function
Can auto stirring the filler materials, to avoid the sedimentation. To avoid the the sediment of the AB materials to block the mixing tube, and make sure the glue ratio mixing equalization and quality and reduce the waste, keep the working environment clean, and improve the production.
Heating
Function
Preheat materials in tank , pump and pipes to assure constantly temperature . Make sure the materials warm, movable and potting quality


Industry Applications

Glue dispensing machines have a wide range of applications, including but not limited to:
LED Display Screens: Automated liquid dispensing systems ensure seamless assembly and durability.
LED Energy-Saving Lamps: Efficient adhesive dispensing systems for energy conservation.
LED Power Supplies: Precision dispensing for insulation and protection.
Computer Power Supplies: Safeguarding components against environmental factors.
Sensors and PCB Boards: Fluid dispensing systems for protecting delicate circuits.

Solar Panels and Coils: Ensuring structural integrity and environmental resistance.
Soft Light Strips and Point Light Sources: Optimizing performance with precise glue application.

Gluing and Potting of Electronic Components
Glue and potting play a crucial role in protecting electrical components and extending their service life. Potting, achieved using automated adhesive dispensing systems or semi-automatic glue potting machines, involves filling devices with polyurethane, silicone, or epoxy resin. Once cured, these materials become thermosetting polymers, providing bonding, sealing, and protective coatings.

2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
The Role of Glue Potting in Electronics

Protecting Electrical Components: The primary function of electrical potting glue is protection. Potting dispensing machines apply glue to circuit boards, offering bonding and impact resistance, thus safeguarding components against vibrations and impacts.
Extending Service Life: Potting protects components from heat, moisture, temperature fluctuations, and UV exposure, thereby prolonging their service life.
Improving Practicality: Cured potting glue forms a moisture-proof and waterproof layer, enhancing the usability of electrical devices even in harsh outdoor environments.
Potting also helps prevent oxidation and corrosion by isolating components from moisture and oxygen, ensuring reliable performance.

IC Chip Semiconductor Glue Filling

Production Process: The production of chips involves complex steps like design, production, packaging, and testing. Chip potting glue facilitates easy disassembly, allowing for corrections without compromising functionality.
Temperature Resistance: Once cured, the glue withstands extreme temperatures, maintaining elasticity without cracking, crucial for outdoor applications.
Moisture Protection: Despite potential cracking from thermal expansion, the glue maintains its moisture-proof performance, ensuring chip integrity.



Main Application Industries

2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
Automotive and Industrial Electronics
Electrical Industry
New Energy and Lighting
Aviation, Aerospace, and Navigation
Communications and Power Supply
Power Tools and Household Appliances
Main Product Applications
Sensors, Transformers, and Ignition Coils
Capacitors, Module Power Supplies, and Control Systems
Motors, Inverters, and Electronic Components

Applied Resins
2 Part Epoxy Silicone Polyurethane Auto Glue Potting Battery Glue Potting Machine
The machines accommodate two-component resins like epoxy, polyurethane, and silicone, which are essential for effective potting and encapsulation.
Maintenance and Care of Glue Filling Machines
Proper maintenance is vital for the efficient operation and longevity of glue filling machines.

Here are key maintenance practices:

Regular Cleaning: Clean nozzles, pipes, and filters regularly to prevent clogging.
Lubrication Check: Ensure adequate lubricating oil levels, adding or replacing as necessary.
Electrical Inspection: Regularly check electrical components for faults, repairing or replacing as needed.
Avoid Overload: Prevent overloading to avoid equipment damage.
Pressure Checks: Monitor pressure settings and adjust as needed.
Glue Quality: Inspect glue quality, replacing any deteriorated or contaminated glue promptly.
Train Maintenance Personnel: Equip staff with the knowledge to operate and maintain the machines correctly.
Maintenance Records: Keep detailed records of maintenance activities for analysis and troubleshooting.
These practices ensure that glue filling machines continue to operate efficiently and effectively, meeting the demands of modern industrial applications.


 

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