Machine details:
Dispensing and Potting Under Vacuum Machine bubbles disappear potting machine
We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
Tech Data:
| Glue ratio |
1 :1 ---10:1 |
| Ratio acurracy |
±2% |
| Glue-out speed |
1g/s --24g/s(Base on glue ratio) |
| Glue-out accuracy |
±2% |
| Program memory |
99 pcs |
| Glue viscosity |
50cps~8000cps(Reference number) |
| Opearation Mode |
Manual mode /Automatic mode |
| Ratio Control |
PLC/ Double plunger pump (Can change different type of metering pumps) |
| Flow Control |
Digital input |
| Parameter display |
Pointer / digital display |
| Automatic control system |
Touch screen / button switch/ third party signal |
| Mixing Method |
Static mixing / Automatic cleaning |
| Storage Tank |
Stainless steel A and B(10L,25L ,40L optional) |
| Stainless steel cleaning barrel C(5L) |
| Vacuum degas(-0.1MPa) |
| Liquid level sensor(Low liquid level/high liquid level) |
| A/B Tank stirring |
| AB glue constant temperature heating(available) |
| Glue filter |
| Power |
220V/50Hz/5000W |
| Outer dimension |
Glue Potting Machine:995mm×600mm×1500mm |
| Frame Materials |
Cold rolled steel/industrial aluminum/stainless steel/sheet metal |
| Category |
Parameter |
Category |
|
| Mixing ratio |
1:1-10:1 |
Speed |
0-250mm/s(displacement speed) |
| Working area |
Inner area:500x350x100mm,
Dimension:900x790x760mm |
| Program memory |
99 pcs |
Precision |
±0.1mm (accuracy of displacement)
±2%(mixing accuracy) |
| Input air pressure |
0.4MPa-0.8MPa |
| Viscosity range |
0cps~30000cps |
Working path |
Dot, line , arc , circle |
| Operation mode |
JOG/AUTO |
| Control system |
PLC |
Auto control system |
Industrial touch screen program with programming modification, storage and so on |
| Flow control |
Digital input |
| Programming method |
Teaching programming |
Out-glue control system |
AB glue suck-back valve /vacuum suck back skill. |
| Mixing mode |
Dynamic |
| Power |
380V/50Hz/1200W |
Storage system |
Stainless steel tanks
A Tank: 40L & B Tank: 25L
(10L,25L ,40L optional) |
| Vacuum degree |
-0.1MPa |
Vacuum time |
90S(as per different requirement) |
Detailed drawing :
Working process :
1. Quantify metering system with high precision(±1-2%), suitable for middle to low viscosity two component material ratio .
2. Adapting foreign technology that further improved sealing position and metering in good accuracy.
3. Graphite sealing components ; stainless pump ; stainless connector ensure the pump with long lifespan and anti corruption .
4. Metering pump have Daheng high pressure and high precision double liquid valve , with vary sealing methods and adjustable retract function, that is convenient for glue valve cleaning and precision glue dispensing .
5. Controlling system can program resin dispensing in high precision and reserved many glue dispensing programs .
6. Inset self-check controlling system module makes fault detection rapidly .
7. Through different collections of metering pumps realize the changeable ratio from 1:1 to 10:1 .
8. Keep steady dispensing design , the glue-amount can be adjusted from 0.5g/s~12g/s per single pump, ab pump dispensing amount can be set accordingly to ab ratio .
9.Double cylinder plunger pump's structure especially suitable for high additive ,high density materials . The lifespan is designed for 10 years .
Valve technology :
1.The mixing motor drive the blade to stir the glue evenly. The mixing process totally seal ; the double liquid valve and mixing pipe filled with glue that assured glue mixing without any air bubble;the valve through turn on-off the air-cylinder to keep glue suck well and prevent glue from dropping .
2. Stirring motor speed is 2000r/m, which can fully stir glue evenly.
3. Mixing pipe is consumable that from Sulzer Mixpac MR13-12; as per machine downtime , the mixers should be cleaned or soaked in cleaning fluid.
4.Dynamic mixing with stirring detecting function(optional) that ensure glue mixing evenly .
5. Stainless design of the glue touch surface to capture more higher material compatibility .
6.Glue valve with flow-back prevent function that can prevent mixture from dropping when stop dispensing .
7. Sealing parts of rod shaft adopt imported parts to keep more higher durability .
8. The self-cleaning function make machine cleaning more easier that you needn't dis-assembly the parts to wash . Cleaning time and cleaning times could be set in the touch screen.
Application:
Potting&Encapsulation &Casting:
electronics components , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, ,underwater parts, electronic ballast ,aviation parts, aerospace...
Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , battery cover , rectifier and so on ...
Applicable Materials
2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials.
Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
Service term:
1, Staff training
Seller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .
2,Maintenance Service
2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.
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