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We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
Machine Description
Automatic glue dispensing machine PGB-700
Features and Benefits:
1, A system of metering, mixing and potting.
2, Accurate metering and even mixing helps to avoid possible waste of glue.
3, Shot size and positioning keep consistent, fast.
4, Good universality makes PGB-700 suitable for applications of LED, electric and others glue potting needed.
5, Easy to program and operate.
6, Tally function, non-standard mode, primer mode, level alert, filter mode, liquid display device, preventing backflow device and other functional device.
Application:
Industry: Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, electronic ballast, other electronic products and LED products where glue potting demanded.
Glue:
Epoxy, silica gel, AB glue, PU and other glue which need matching
Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
We offer 2K AB adhesive materials manual potting machine and robot potting machine
We offer 2K AB adhesive Materials Manual Potting Machine and Robot Potting Machine
1. Vacuum material-feeding system or diaphragm pump feeding system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.
Two Component Glue Potting Machine Two Part Glue Dispenser
DOUBLE COMPONENT POTTING SYSTEM
Product Parameters
Model & Type |
PGB-700 Full Auto Gluing Machine Dispenser |
Certificate |
CE, SGS |
Dimension |
1500x1200x1500mm |
N.W. |
260kg |
XYZ Working Area |
700x700x100mm |
Flow Speed |
0-66g/5s, or customized |
Moving Speed |
0-300mm per second |
Glue & Ratio |
1:1 to 10:1, Epoxy, Silicone, PU, UV |
Repeatability |
+/-0.02g |
Accuracy |
+/- 1% |
Power |
AC220V or AC 380V |
Total Power Consume |
3kw - 5kw |
Additional Function |
Heating, Vacuum, Self-refilling, Self-cleaning |
Application |
LED module, display, LED lights, power supply, driver, motor, sensor, and transformer and so on^
|
Applicable material
Applicable Material:
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two componen potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
In applications the dual cartridges are impractical due to large quantities used. Daheng Dispensing equipment can be used to assure the correct mix ratio, then the adhesive is dispensed through adynamic /static mix nozzles tip.
D&H double cylinder plunger pumps, Gear pumps and screw pumps for metering and mixing dispensing is ideal for Low-medium and higher viscosities epoxies, silicones ,polyurethanes to meet up with mediumto high production outputs.
Double Cylinder plunger pumps' metering and mixing dispensing design is preferred for lower viscosity adhesives and are used in fully automated high-quality production environments.
Double Cylinder plunger pumps' metering and mixing dispensing design is preferred for lower viscosity adhesives and are used in fully automated high-quality production environments.
System Introduction:
1. Working Mode: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Core metering pump specially design for different material from low to high viscosities.
4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle :
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability .
7 Tank with artificial feeding mouth that can be added glue appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU from crystallization .
Self-Cleaning:
Turn the cleaning ball valve to the liquid position;
1. B) The cleaningswitch points to "air" and uses compressed air to discharge most of the mixturein the mixing tube;
2. C) The cleaningswitch points to "liquid". If there is a dynamic mixing motor, turn on the dynamic mixing motor before changing the clean switch;
3. D) After cleaning, the cleaning switch points to "air" and usescompressed air to clear the cleaning liquid in the mixed tube;
4. E) The cleaning switch points to the middle positiononce finished.
Other Sucessful cases :
1. Potting &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil,reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace ...
2. Dispensing&Dosing: LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid
filling ....
3. Bonding&doming: LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Our machine solutions suitable for all kinds of epoxies , pu ,epoxies fluids for different application , anyindustials products
that needs to apply fluids can use our machine to get good performance .