Fully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition Coils

Product Details
Customization: Available
After-sales Service: Provided
Precision: High Precision
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Number of Employees
92
Year of Establishment
2003-08-22
  • Fully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition Coils
  • Fully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition Coils
  • Fully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition Coils
  • Fully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition Coils
  • Fully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition Coils
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Basic Info.

Model NO.
VGB-450Q
Condition
New
Certification
CCC, FDA, RoHS, ISO, CE
Warranty
12 Months
Automatic Grade
Automatic
Installation
Vertical
Driven Type
Electric
Transport Package
Poly-Wood Case
Specification
700x700x100
Trademark
Daheng
Origin
China
HS Code
8424899990
Production Capacity
1000/Year

Product Description

First:Machine details:

Fully automated or semi-automated line for the vacuum potting of epoxy resin for production of automotive ignition coils


Fully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition CoilsFully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition CoilsFully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition CoilsFully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition Coils

We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.

Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress. 

Tech Data:

 
Glue ratio 1 :1 ---10:1
Ratio acurracy ±2%
Glue-out speed 1g/s --24g/s(Base on glue ratio)
Glue-out accuracy ±2%
Program memory 99 pcs
Glue viscosity 50cps~8000cps(Reference number)
Opearation Mode  Manual mode /Automatic mode
Ratio Control PLC/ Double plunger pump (Can change different type of metering pumps)
Flow Control Digital input
Parameter display Pointer / digital display
Automatic control system Touch screen / button switch/ third party signal
Mixing Method Static mixing / Automatic cleaning
 Storage Tank Stainless steel A and B(10L,25L ,40L optional)
Stainless steel cleaning barrel C(5L)
Vacuum degas(-0.1MPa)
Liquid level sensor(Low liquid level/high liquid level)
A/B Tank stirring
AB glue constant temperature heating(available)
Glue filter
Power 220V/50Hz/5000W
Outer dimension Glue Potting Machine:995mm×600mm×1500mm
Frame Materials Cold rolled steel/industrial aluminum/stainless steel/sheet metal

Category Parameter Category  
Mixing ratio 1:1-10:1 Speed 0-250mm/s(displacement speed)
Working area Inner area:500x350x100mm,
Dimension:900x790x760mm
Program memory 99 pcs Precision ±0.1mm (accuracy of displacement)
±2%(mixing accuracy)
Input air pressure 0.4MPa-0.8MPa
Viscosity range 0cps~30000cps Working path Dot, line , arc , circle
Operation mode JOG/AUTO
Control system PLC Auto control system Industrial touch screen program with programming modification, storage and so on
Flow control Digital input
Programming method Teaching programming Out-glue control system AB glue suck-back valve /vacuum suck back skill.
Mixing mode Dynamic
Power 380V/50Hz/1200W Storage system Stainless steel tanks
A Tank: 40L & B Tank: 25L
(10L,25L ,40L optional)
Vacuum degree -0.1MPa Vacuum time 90S(as per different requirement)


We offer 2K AB adhesive materials manual potting machine and robot potting machine
 
1. Vacuum material-feeding system or diaphragm pump feeding system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.


Strong versatility / Multiple configuration / High production capacity / High precision
* Auto feeding : take use of vacuum pressure to feed materials into A&B tank separately.
* Tank Stirring : A and B tank configure with stirring motors and blades to prevent material sediment in the tank bottom .
* Heating : Tank , pipe , pumps are optional with heaters to assure the whole system can be heating from room temperature to 90°C adjustable.
* Vacuum : A &B tank vacuum for degas the bubble inside material .
* Dynamic mixing : Configuring dynamic motor and mixer to mix A and B fluids evenly.
 
Vacuum Chamber three axis glue potting machine
 
1,Vacuum Chamber
1.1 Configure security grating toughened glass , observation window, inlet and outlet with safety protection device , to ensure the safety of operators.

1.2 Digital display vacuum degree with time setting function , PLC communicate with glue mixing machine; can work automatically.
 
1.3 Vacuum inspect control system , 55L/s vacuum pump to assure vacuum efficiency.

2,Vacuum glue dispensing valve

2.1 Vacuum special glue valve used for glue potting and prevent glue from dropping .
2.2 Stainless steel design for glue touched parts , rod shaft sealing parts are use original import parts to keep high durability.
2.3 Vacuum valve can be washed via self-cleaning , to prevent remained glue inside and caused blocking .

3,Three axis working platform
 
3.1 Three axis chamber installed on the top , which is curtail the chamber volume efficiently and accelerate vacuum speed .
3.2 Touch screen operation , English & Chinese operation version , can record and display different parameter .
3.3 Program dot , line , arc , circle and some irregularity products . Glue potting files can be edit on programming or import from CAD. The program memory 99pcs . The touch screen programming support the whole column , graphical browsing , group editing and other functions.
3.4 Z axis fixed board can be adjusted up and down to adopt different work pieces on different heights , you don't re-edit the working path , but only adjust the working path when replace the nozzles .


Application:

Potting&Encapsulation &Casting:
electronics components , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, ,underwater parts, electronic ballast ,aviation parts, aerospace...
 
Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , battery cover , rectifier and so on ...


Fully Automated or Semi-Automated Line for The Vacuum Potting of Epoxy Resin for Production of Automotive Ignition Coils

Applicable Materials

2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials.

Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .

 

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