Epoxy Resin Potting Dispensing Machine for LED Encapsulation

• Customization: Available
• After-sales Service: Provided
• Precision: High Precision
• Model NO.: PGB-1500
• Certification: CCC, CE
• Warranty: 12 Months
• Automatic Grade: Automatic
• Installation: Vertical
• Driven Type: Electric
• Glue & Ratio: 1:1 to 10:1, Epoxy, Silicone, PU, UV
• Certificate: CE, SGS
• Xyz Working Area: 480*1500*100mm
• Flow Speed: 0-66g/5s, or Customized
• Additional Function: Heating, Vacuum, Self-Refilling, Self-Cleaning
• Transport Package: Wood Box
• Specification: 1900x1400x1500mm
• Trademark: DH
• Origin: China
• Package Size: 193.00cm * 145.00cm * 160.00cm
• Package Gross Weight: 630.000kg

Product Description

Why choose us

Epoxy Resin Potting Dispensing Machine  For Led Encapsulation

We offer automatic ,semi-automatic fluid dispensing potting machine and the related production line and vacuuming systems .AB glue dispensing machine Epoxy dispensing machine Two-component dispensing machine Dual-component dispensing machine Meter-mix dispensing machine Resin dispensing machine Adhesive dispensing system Dispensing robot Dispensing valve Liquid dispenser ,Automated dispensing equipment, Two-component potting machine ,Two-part epoxy dispenser ,Dual component glue dispensing system ,AB glue mixing and dispensing equipment ,Static mixing nozzle Dynamic mixing system, Dispensing accuracy,Material viscosity,Automation, Adhesive application ,Protective coating Encapsulation Circuit board assembly ,Industrial production Sealant application Automotive assembly Chemical industry Electronic manufacturing ,Waterproofing materials Resin dispensing .

We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicons, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.

Potting and isolation is the process of embedding products & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. 


Introduction

1.Working Mode: controlled by PLC module and MCGS touch screen.

2. High precision valve: high speed, glue off clean, no glue drawing, no dropping.

3. Core metering pump specially design for different material from low to high viscosities.

4. Mix glue A & B more evenly; no more or no less for agent B.

Product Parameters

 

Applicable Industries

Manufacturing Plant

Showroom Location

Turkey, Italy, Viet Nam, Russia, Malaysia

Video outgoing-inspection

Provided

Machinery Test Report

Provided

Warranty of core components

1 Year

Core Components

PLC, Engine, Bearing, Gearbox, Motor, Gear, Pump

Place of Origin

Guangdong, China

Weight

650 KG

Warranty

1 Year

Key Selling Points

high precision

Type

Gluing Machine

Condition

New

Application

Machinery & Hardware

Packaging Type

case

Packaging Material

Plastic, Wood

Automatic Grade

Automatic

Driven Type

Electric

Voltage

Customized

Brand Name

D&H

Product name

mix dispenser for coils potting

Function

AB epoxy mixing&stirring

speed

0-200mm/s

metering precision

±2%

Tank Capacity

10L,25L,40L,60L,customized

Glue type

two component

heating

available

self-cleaning

available

Mixing ratio

1:1--10:1 adjustable

working area

480*480*100mm

Machine Model	PGB-200
Dimension	1200*1000*1600mm
XYZ working area	480*480*100mm / 700*700*100mm / 1200*1200*100mm
AB ration	1:1 to 10:1
Movement track	Dot/Line/Arc/Circle
3 axis Speed	250mm/s
Glue speed	0.5-24g/s
Accuracy	3 axis 0.1mm (repeatability), 2% dispensing, 2% mixing
Program	999pcs
Metering pump	3.6cc gear pump / 48cc screw pump / 200ml dual plunge pump
Viscosity	<30,000 cps
Operation software	Patent English operation software
Flow control	Digital input
3 axis Programming method	Teaching programming
Automated control system	PLC / Touch screen
Glue control system	AB glue suction valve to achieve independent operation of AB glue
Mixed mode	Dynamic and static optional, instant mixing
Glue tank	Stainless steel 40L, 25L, or 10L
Input air pressure	0.5-0.7 Mpa
Vacuum pump	4L/S
Cleaning liquid tank	Stainless steel 7L
Power supply	220V/380V 1200W (not including heating power

Working principle:

Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

Tank system technology:

1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .

2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.

3. Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .

4. Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .

5. Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve. 6.Tank with heater which can preheat materials to assure good flowability .

7. Tank with artificial feeding mouth that can be added glue appropriately by hand .

8. Tank with silica-dryer which can prevent material especially PU from crystallization .

D&H Pump technology

1.Two cylinder plunger pumps work by durable motors.

2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.

3.Also Suitable for high viscosity glue: 50cps~35000cps.

4. Suitable for big flow dispensing or slight flow dispensing.

5. Suitable for frequent start and stop dispensing.

6. Anti-wear, Anti-corrosion, super long life time.

 

 

Applicable material

 

1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .

Application

1. Electrical Products: Electronic parts, integrated circuits, circuit board solder paste, fixed and dust and moisture protection, LCD liquid crystal screen, speakers, headphone, audio, LED, optical lens, SMD transformers, relays.
2. Communication Products: Keypad, mobile phone casing bonding, radio, telephone, Computers, MP4, electronic toys, chassis bonding, switches, connectors, plug cable. 

1.Potting&Isolating &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....

2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling...
 

3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts ,photo frame , and other arts graphics...

 

Service term

1. Staff training

Seller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .

2.Maintenance Service

2.1 Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part
replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3 If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.

 

Packaging & Shipping