Two Part Compound Silicones Polyurethane Black Epoxy Potting Compounds Urethane Potting for Thyristor IGBT SCR Rectifier Modules Metering Mixing and

• Customization: Available
• After-sales Service: Provided
• Precision: High Precision
• Model NO.: JYPJ-1000
• Condition: New
• Certification: CCC, FDA, RoHS, ISO, CE
• Warranty: 12 Months
• Automatic Grade: Automatic
• Installation: Vertical
• Driven Type: Electric
• Transport Package: Poly-Wood Case
• Specification: 700x700x100
• Trademark: Daheng
• Origin: China
• HS Code: 8424899990
• Production Capacity: 1000/Year
• Package Size: 100.00cm * 100.00cm * 100.00cm
• Package Gross Weight: 100.000kg

Product Description

Two part compound silicones polyurethane Black Epoxy Potting Compounds urethane potting for thyristor IGBT SCR Rectifier modules  Metering Mixing and 
Electronics are increasingly present in our lives, these technologies all use a wide array of components -sensors, actuators, central processing units (CPUs), printed circuit boards (PCB), electronics components , Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....etc. - that need to be protected against environmental factors such as dust and moisture, as well as fluids and heat and
fire exposure.
Our 2 component application equipment is the the good machine for potting and encapsulating vary parts and products, which apply different production processes required metering , mixing , dosing , dispensing and potting with high accuracy and high efficiency.

We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.

Potting and encapsulation is the process of embedding products & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.

We offer automatic ,se-mi automatic fluid dispensing potting machine and the related production line and vacuuming systems .

Introduction :

1. Working Area: controlled by PLC module and MCGS touch screen. 2.High precision valve: high speed, glue off clean, no glue drawing, no dropping. 3. Gear pump special for transparent glue. 4. Mix glue A & B more evenly; no more or no less for agent B.

Working principle :

Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

Tank system technology:

1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank . 2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature. 3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level . 4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure . 5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve. 6 Tank with artificial feeding mouth that can be added glue appropriately by hand . 7 Tank with silica-dryer which can prevent material especially PU from crystallization .

 

D&H Pump technology:

1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s,Repetition accuracy:0.2g. 3.Also Suitable for high viscosity glue: 50cps~35000cps. 4. Suitable for big flow dispensing or slight flow dispensing. 5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.

 

Valve technology :

1. Two cylinder plunger pumps work by durable motors. 2.The biggest flow volume :24g/s,Repetition accuracy:0.2g. 3.Also Suitable for high viscosity glue: 50cps~35000cps. 4. Suitable for big flow dispensing or slight flow dispensing. 5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.

 

Tech Data

Adjustable Ratio	1 :1 ---10:1 adjustable
Output Speed	0.5g/s -12g per single pump
Mixing accuracy	+/- 2%
Program memory	10pcs
Viscosity	50cps~35000cps
Operation mode	manual / automatic/ Third party signal
Ratio control	PLC/double cylinder plunger pump
Flow control	Digital input
Program mode	Tech program
Automatic control system	Touch screen and trigger
Mixed mode	Dynamic mixing (with self-cleaning function)
Tank	Stainless tank A(25L)and stainless tank B(10L)
	Liquid level sensor (low liquid level /high liquid level and limit liquid level)
	Tank stir
	Constant heat (temperature to 80°C)
	Y type Filter
Voltage	220V/50Hz/3500W
Input air pressure	0.4MPa-0.7MPa
Dimension	1200mm×600mm X1500mm
Machine frame	SPCC+Industrial aluminium +stainless +metal plate
Others	AB tank ,A pump,AB pipeline heating function

PLC Operation Controlling System

1 Dispensing volume is controlled by the speed of pump's motors ; Glue speed adjustable within the speed range . 

2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability. 

3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect . 

 4 Machine with gel resistance calculator , which prevent the mixture curing inside . 

5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement . 

6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen . 

7 Reserved PLC communication interface, which easy connecting with outside device . 

8 Equipped with a safety lock to prevent staff from wrong operation .

Application

1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse,sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....
2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling
3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , Keychains , souvenirs ,arts ,photo frame , and other arts graphics....

More application cases: Circuit boards, chip protection, small electronic components, electrical equipment, electronics, motors, trains, transformers

Applicable material

1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .

Service Term

1, Staff training Seller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine . 

 

2,Maintenance Service 2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time. 

 2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price. 

2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.

About Company
 

About D&H

D&H is a company who has its own core tech and provides professional glue controlling solutions in the industry.In 2006 we developed the patent-"double cylinder plunger pump",the glue dispensing machine with such a pump type was launched into the market successfully.This patent design becomes the heart of a new generation of metering device.The new design leads the liquid controlling device into a direction of high filling,high precision ,high crystallization,high output speed and production line.

Certifications

 

QUALIFICATION CERTIFICATE

We have more than 30 national patents, and are at the industry pioneer level in the core technologies of adhesive potting and dispensing .

 

Exhibition

Packing & Delivery

 Standard Wooden Case with Vacuum Package

By air, for sample and small package, international express like DHL, UPS, EMS...
By sea, for large package and quantity;
Other ways as customer requested.

FAQ

Q:Do you offer oversea service?

A:We have overseas service center in some countries, we can support local service as per discussion. And we also can offer oversea service if customer required, engineer will offer face to face service.

Q:How dose your factory do regarding quality control?

A:We assure 1 year warranty for the main part,also we offer spare part for back up.

Please check with sales engineer in detail.

Q:What are your payment terms?

A:Normally, 30% advance by T/T and balance paid off before delivery.

Q:Are you a factory or trading company ?

A:We are a factory with SGS certified and more than 30 patents,and cooperate with different customers coverd about 50 countries for over 19 years.