Waterproof Polyurethane Resin Potting Compounds Epoxy Dispensing Machine
Our cutting-edge 2-part automatic adhesive dispensing equipment, particularly our automatic epoxy dispensing equipment, showcases the pinnacle of precision engineering. Our 2-part silicone Metering, Mixing, and Dispensing System stands as a testament to this, accurately metering, mixing, and dispensing two-component materials such as potting compounds, encapsulants, casting materials, and adhesives.
Powered by patented double-cylinder plunger pump technology, each component is meticulously metered with programmable precision from a user-friendly control panel. This panel allows for seamless adjustment of mix ratio, dispensing rate, and dispensed quantity, ensuring a consistent and error-free dispensing process. Furthermore, the menu-driven interface is safeguarded by password protection, guaranteeing secure access to crucial settings.
Flexibility and simplicity are at the core of our design philosophy. Our machines boast a unique modular approach, facilitating effortless configuration and maintenance. Tailored to match your specific material and process requirements, each machine is customized with appropriate reservoir sizes and dispensing hose lengths. Reservoir options include agitation, heating, and drying, catering to the needs of even the most demanding applications, such as moisture-sensitive polyurethanes.
Material flow seamlessly from integrated gravity-fed reservoirs through precision gear pumps, ensuring accurate metering, before being delivered through flexible hoses to the dispensing head. To guarantee uniform mixing, industry-standard static mixing nozzles or dynamic mixing mechanisms are employed, producing a bubble-free mixture of unparalleled consistency.
Whether for standalone operation or integration with automation systems, our Metering, Mixing, and Dispensing System delivers unparalleled performance. Triggered effortlessly by fingertip switch or foot pedal, it guarantees consistently dispensed amounts and precise placement, revolutionizing your production processes.
From silicones to polyurethanes and epoxies, our system is capable of handling a wide range of materials, empowering you to tackle diverse applications with confidence and ease.
| ITEM |
Parameter |
| Mixing ratio |
100:100--100:8 adjustable |
| Working range |
700*700*100mm |
| Displacement speed |
0-200mm/s adjustable(speed) |
| Out-glue speed |
1-24g/s base on ratio |
| Accuracy |
±2%(output volume)±2%(mixing) |
| tolerance |
≤0.2mm |
| Flow control |
Digital input |
| Program memory |
999pcs |
| Motion trail |
Dot , line ,curve ,circle |
| Automatic controlling system |
Touch screen (to achieve program programming, modification, storage and so on
|
| Out-glue control system |
AB glue back suction valve, achieve AB glue independent operation |
| Programmatically |
Tech programming or
With computer systems (Micro software Windows 7,Windows10 optional) |
| Mixing method |
dynamic mixing |
| Power supply |
3800V/50-60Hz 1.5KW exclude heating |
| Air source |
0.3-0.7Mpa |
| Viscosity range |
10-20000cps |
| Outer dimension |
1500L*1200W*1600H mm |
| A tank |
40L stainless tank(optional) |
| B tank |
40L stainless tank(optional) |
| Others |
AB tank ,A pump,AB pipeline heating function |
Machine Demand Details :
Daheng fluids dispensing technology can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials.
They can be from low-to high-viscosity, filled or unfilled and even high abrasive material by potting , dispensing , bonding , dosing ,dropping ,spraying ,pouring and so on .
Applicable Material:
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
In applications the dual cartridges are impractical due to large quantities used. Daheng Dispensing equipment can be used to assure the correct mix ratio, then the adhesive is dispensed through adynamic /static mix nozzles tip.
D&H double cylinder plunger pumps, Gear pumps and screw pumps for metering and mixing dispensing is ideal for Low-medium and higher viscosities epoxies, silicones ,polyurethanes to meet up with mediumto high production outputs.
Double Cylinder plunger pumps' metering and mixing dispensing design is preferred for lower viscosity adhesives and are used in fully automated high-quality production environments.
System Introduction:
1. Working Mode: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Core metering pump specially design for different material from low to high viscosities.
4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle :
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Tank system technology:
- Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
- Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature. 3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability .
7 Tank with artificial feeding mouth that can be added glue appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU from crystallization .
Self-Cleaning:
Turn the cleaning ball valve to the liquid position;
B) The cleaning switch points to "air" and uses compressed air to discharge most of the mixture in the mixing tube;
C) The cleaning switch points to "liquid". If there is a dynamic mixing motor, turn on the dynamic mixing motor before changing the clean switch;
D) After cleaning, the cleaning switch points to "air" and uses compressed air to clear the cleaning liquid in the mixed tube;
E) The cleaning switch points to the middle position once finished.
- Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....
- Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling ...
- Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Our machine solutions suitable for all kinds of epoxies , pu ,epoxies fluids for different application , anyindustials products that needs to apply fluids can use our machine to get good performance .
Two questions before purchase:
1.What's type of glue do you use ? What's the base characteristic ?
A)One-component or two-component (A&B glue);
B)What is the AB ratio if two-component.
C) What's the viscosity and density of a and b component separately.
D)How long does it start to curing , and what is the completely curing time .
E)What's the packing of the glue .
2.What's the dispensing process technological requirement ?
A)What is the glue accuracy with each product ?
B)What's the purpose of gluing ? Filling , sealing ,paste,insulation, moisture proof ?
C)How to glue the product ?
FAQ
- Do you offer oversea service?
We do not have overseas service center,but we can offer oversea service if customer required, engineer will offer face to face service.
- How dose your factory do regarding quality control?
We assure 1 year warranty for the main part,also we offer spare part for back up.
Please check with sales engineer in detail.
- What are your payment terms?
Normally, 30% advance by T/T and balance paid off before delivery. Other payment terms are negotiatible .
- Are you a factory or trading company ?
We are a factory with SGS certified and more than 20 patents,and cooperate with different customers coverd about 60 countries for over 18 years.
Staff training
Seller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .
Maintenance Service
2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.
Common troubles and solutions:
The most common trouble of glue dispenser is the valve . We list the effective solutions as follow:
1.Glue dispenser always drops
Drops always happened when valve closed . The reason may be low concentration of glue , big air-pressure or large diameter of needles.
Narrow needles will effect the flow of the liquid and cause back pressure . It will lead to dropping when the valve closed . Too narrow needles will effect the drainage of air when valve start to work, but it can be solved if change suitable needles .Conical needles with less back pressure and liquid flow smoothly .It is better to drainage of the air advance or use no-foam glue or deaeration to avoid the air cause dropping after valve closed .
2.Glue dispensing not evenly
The problem cause mainly because of the storage flow pressure tank or air pressure is not stable.
Inlet pressure regulating table should be set lower 10-15psi than factory minimum pressure . The pressure in pressure tank should be set upper than the middle pressure of regulating table . It should be avoided to use the pressure lower than the middle pressure of regulating table .
Control pressure of rubber valve at least higher than 60psi to assured glue evenly .
We should check the glue output speed at last . The glue is uneven if the time less than 15/1000s , the output speed more longer , the glue dispensing will be more stable .
3.Slow flow velocity
It should be changed the pipe from 1/4 to 3/8 if the flow velocity too slowly .
The pipe is the shorter the better if no requirement .
4.Air in the fluid
Excessive fluid pressure and short valve opening time may lead to the air infiltration liquid . We can use the conical needles and reduce fluid pressure .
5. Instant glue (quick adhesive) blocking in valve connector and pipes.
This problem is caused by heavy moisture and recycle instant glue . We should make sure to use new instant glue and wash the pipes with dry acetone . Make sure air dry and add filter between plant air pressure and valve .
6.UV glue (UV curing glue )
Make sure to use black pipeline.
Don't add new UV glue to old UV glue in pressure tank , we should drain off the old UV glue before pouring new UV glue into pressure tank because the UV glue will produce bubble after a period of time and lead to glue dispensing unevenly .
7.Needles
Normally , it may cause air problem if the needle less than NO.20 . It is better to use large steel needles or conical needles to avoid to use winding needles or needles
8. Epoxy cleaning
It is better to use storage pressure cylinder of methybenzene toluene to self-cleaning one time for each shift . The more frequently cleaning the better .
Introduction of Guangzhou Daheng Automation Equipment Co.,Ltd
Guangzhou Daheng Automation Equipment Co., Ltd. (Daheng Glue Control)
Guangzhou Daheng Automation Equipment Co., Ltd. (Daheng Glue Control) is a professional company specializing in the core technology of glue control equipment, offering comprehensive system solutions for the industry.
Innovative Technologies and Patents
In 2006, we introduced our core patent, the "Dual Cylinder Plunger Pump" technology. This groundbreaking technology has become the cornerstone of the new generation of fluid control systems, capable of handling fluids with varying viscosities, liquid-liquid mixtures, and solid-liquid mixtures. Our innovations drive the development of glue control equipment towards high fillers, high precision, high viscosity, high crystallization, large flow, and production line capabilities.
In 2015, we launched another core patent, the "Intelligent Glue Filling" technology, ushering in a new era of smart production. As the global manufacturing industry evolves to meet personalized needs, process variations, customized production, and digital workshops, our "Intelligent Glue Filling" technology provides five key module functions: computing, communication, control, remote coordination, and autonomy. This technology advances intelligent equipment development and enables the realization of smart factories.
Leading the Industry
We currently hold more than 40 national patents and lead the industry in core technologies across three fields: glue filling, glue dispensing, and glue control. Our diverse product range includes over 20 offerings in four series: manual, semi-automatic, fully automatic, and non-standard customization. These products are widely used in various industries such as LED, lighting, automotive, power supplies, electronics, capacitors, transformers, and ignition coils.
Global Presence and Services
With offices in Guangzhou, Shenzhen, Beijing, Shanghai, Xiamen, Chongqing, Zhongshan, Wenzhou, Chengdu, and Zibo, we have established sales and partnerships in over 30 countries, including Germany, the United States, South Korea, Russia, and India. Our rapid growth and continuous innovation have made us the industry leader in glue control equipment.
We believe that "success comes from dedication, and innovation changes the future." True innovation stems from the advancement of core technology, driven by our values of passion, professionalism, and efficiency. Through our global network of partners, product warranties, free software upgrades, monthly customer training courses, and 24-hour customer support, we provide one-stop service for glue control equipment.
Our Commitment
We are committed to becoming the global leader in glue control equipment, continually deepening and improving our services to meet the evolving needs of our customers worldwide.
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