Full Automatic Vacuum Epoxy Resin Casting Equipment for Dry Type Transformers CT and PT

• Customization: Available
• Precision: High Precision
• Condition: New
• Model NO.: VGB-600
• Certification: CCC, PSE, FDA, RoHS, ISO, CE
• Warranty: 12 Months
• Automatic Grade: Automatic
• Installation: Vertical
• Driven Type: Electric
• Transport Package: Poly Wood Case
• Specification: 300x300x80mm or customized
• Trademark: Daheng / OEM
• Origin: Guangzhou China
• HS Code: 842489990
• Production Capacity: 50PCS / Month
• Package Size: 100.00cm * 100.00cm * 50.00cm
• Package Gross Weight: 100.000kg
• Lead Time: 15 days (1 - 1 Unit) ; To be negotiated ( > 1 Unit)

Product Description

DOUBLE COMPONENT POTTING SYSTEM& UNDER VACUUM SYSTEM

Full automatic vacuum epoxy resin casting equipment for dry type transformers CT and PT

 

We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
 

Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.

We offer 2K AB adhesive materials manual potting machine and robot potting machine

 

1. Vacuum material-feeding system or diaphragm pump feeding system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.

Working principle: 

Strong versatility / Multiple configuration / High production capacity / High precision
* Auto feeding : take use of vacuum pressure to feed materials into A&B tank separately.
* Tank Stirring : A and B tank configure with stirring motors and blades to prevent material sediment in the tank bottom .
* Heating : Tank , pipe , pumps are optional with heaters to assure the whole system can be heating from room temperature to 90°C adjustable.
* Vacuum : A &B tank vacuum for degas the bubble inside material .
* Dynamic mixing : Configuring dynamic motor and mixer to mix A and B fluids evenly.

 

Vacuum Chamber three axis glue potting machine

 

1,Vacuum Chamber
1.1 Configure security grating toughened glass , observation window, inlet and outlet with safety protection device , to ensure the safety of operators.

1.2 Digital display vacuum degree with time setting function , PLC communicate with glue mixing machine; can work automatically.

 

1.3 Vacuum inspect control system , 55L/s vacuum pump to assure vacuum efficiency.

2,Vacuum glue dispensing valve

2.1 Vacuum special glue valve used for glue potting and prevent glue from dropping .

2.2 Stainless steel design for glue touched parts , rod shaft sealing parts are use original import parts to keep high durability.
2.3 Vacuum valve can be washed via self-cleaning , to prevent remained glue inside and caused blocking .

3,Three axis working platform

 

3.1 Three axis chamber installed on the top , which is curtail the chamber volume efficiently and accelerate vacuum speed .

3.2 Touch screen operation , English & Chinese operation version , can record and display different parameter .

3.3 Program dot , line , arc , circle and some irregularity products . Glue potting files can be edit on programming or import from CAD. The program memory 99pcs . The touch screen programming support the whole column , graphical browsing , group editing and other functions.

3.4 Z axis fixed board can be adjusted up and down to adopt different work pieces on different heights , you don't re-edit the working path , but only adjust the working path when replace the nozzles .

Tech Data

Glue ratio	1 :1 ---10:1
Ratio acurracy	±2%
Glue-out speed	1g/s --24g/s(Base on glue ratio) or 2.5-200g/5s
Glue-out accuracy	±2%
Program memory	999 pcs
Glue viscosity	50cps~8000cps(Reference number)
Opearation Mode	Manual mode /Automatic mode
Ratio Control	PLC/ Double plunger pump (Can change different type of metering pumps)
Flow Control	Digital input
Parameter display	Pointer / digital display
Automatic control system	Touch screen / button switch/ third party signal
Mixing Method	Static mixing / Automatic cleaning
Storage Tank	Stainless steel A and B(10L,25L ,40L optional)
	Stainless steel cleaning barrel C(5L)
	Vacuum degas(-0.1MPa)
	Liquid level sensor(Low liquid level/high liquid level)
	A/B Tank stirring
	AB glue constant temperature heating(available)
	Glue filter
Power	220V/50Hz/5000W
Outer dimension	Glue Potting Machine:995mm×600mm×1500mm
Frame Materials	Cold rolled steel/industrial aluminum/stainless steel/sheet metal

Category	Parameter	Category	Parameter
Mixing ratio	1:1-10:1	Speed	0-250mm/s(displacement speed)
Working area	Inner area:500x350x100mm, Dimension:900x790x760mm
Program memory	99 pcs	Precision	±0.1mm (accuracy of displacement) ±2%(mixing accuracy)
Input air pressure	0.4MPa-0.8MPa
Viscosity range	0cps~30000cps	Working path	Dot, line , arc , circle
Operation mode	JOG/AUTO
Control system	PLC	Auto control system	Industrial touch screen program with programming modification, storage and so on
Flow control	Digital input
Programming method	Teaching programming	Out-glue control system	AB glue suck-back valve /vacuum suck back skill.
Mixing mode	Dynamic
Power	380V/50Hz/1200W	Storage system	Stainless steel tanks A Tank: 40L & B Tank: 25L (10L,25L ,40L optional)
Vacuum degree	-0.1MPa	Vacuum time	90S(as per different requirement)

Application :

Potting&Encapsulation &Casting:

electronics components , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, ,underwater parts, electronic ballast ,aviation parts, aerospace...

 

Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , battery cover , rectifier and so on ...

 

Service Term

1, Staff training Seller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine . 

 

2,Maintenance Service 2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time. 

 2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price. 

2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.