Ab Glue Mixing Machine Manual Epoxy Dispenser

• Customization: Available
• Precision: High Precision
• Condition: New
• Model NO.: PJL-1200
• Certification: CE
• Warranty: 12 Months
• Automatic Grade: Semiautomatic
• Installation: Vertical
• Driven Type: Electric
• Transport Package: Wooden Packing
• Trademark: D&H
• Origin: China
• HS Code: 8424899990
• Production Capacity: 50PCS Per Month

Product Description

Potting and encapsulation is the process of embedding products & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.

We offer automatic ,se-mi automatic fluid dispensing potting machine and the related production line and vacuuming systems
I.Machine description and working principle

Automatic glue mixing machine is mainly used for a two-component glue( Epoxy/ Silicone/PU,etc adhesive), automatic metering and mixing the ratio of glue. The glue are stored in two barrels separately, according the glue weight ratio and volume demand automatic metering by two sets of precision pump, supply to a mixing device fully mixing, and then potting/dispensing the desired products.

II.Main Function:

1.Automatic metering and mixing

2.Manual Gluing

3.Auto alarm for lack of material or full material

4.Gluing ratio and quantity adjustable

5.Auto cleaning

6.Glue tank Vacuum Defoaming (Optional)

7.Glue barrels,metering pump,glue pipe can be heating (Optional)

Introduction :

1. Working Area: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Gear pump/double cylinder pump/screw pump special for all kinds of model glue.
4. Mix glue A & B more evenly; no more or no less for agent B.

Working principle :

Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

Tank system technology:

1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank . 2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature. 3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level . 4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure . 5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve. 6 Tank with artificial feeding mouth that can be added glue appropriately by hand . 7 Tank with silica-dryer which can prevent material especially PU from crystallization .

D&H Pump technology

1. Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.

Valve technology

1. Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.

Tech Data

Adjustable Ratio	1 :1 ---10:1 adjustable
Output Speed	0.5g/s -12g per single pump
Mixing accuracy	+/- 2%
Program memory	10pcs
Viscosity	50cps~35000cps
Operation mode	manual / automatic/ Third party signal
Ratio control	PLC/double cylinder plunger pump
Flow control	Digital input
Program mode	Tech program
Automatic control system	Touch screen and trigger
Mixed mode	Dynamic mixing (with self-cleaning function)
Tank	Stainless tank A(25L)and stainless tank B(10L)
	Liquid level sensor (low liquid level /high liquid level and limit liquid level)
	Tank stir
	Constant heat (temperature to 80°C)
	Y type Filter
Voltage	220V/50Hz/3500W
Input air pressure	0.4MPa-0.7MPa
Dimension	1200mm×600mm X1500mm
Machine frame	SPCC+Industrial aluminium +stainless +metal plate
Others	AB tank ,A pump,AB pipeline heating function

PLC Operation Controlling System

1 Dispensing volume is controlled by the speed of pump's motors ; Glue speed adjustable within the speed range . 

2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability. 

3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect . 

 4 Machine with gel resistance calculator , which prevent the mixture curing inside . 

5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement . 

6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen . 

7 Reserved PLC communication interface, which easy connecting with outside device . 

8 Equipped with a safety lock to prevent staff from wrong operation .

Application

Suitable Material: For waterproof, adhesive, fixed two-component adhesive.

Such as: Crystal or less additive glue --Silicone, epoxy, polyurethane(PU), etc.

Applications:LED products ,Crafts,Electronic components

Such as:Wall washer light, LED bar, LED strip, Ads module, Sensor, Photovoltaic module, Photovol­taic inverter .etc

IV:Application

V, packing