Why choose us
AB Epoxy Resin Potting Machine Metering Machine Spray Dispenser Machine Conveyor System
Ab Glue Mixer Dispenser Machine Epoxy Dispensing Machine
Why Choose us !
Where to buy polyurethane machine ?
We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicons, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
Potting and encapsulation is the process of embedding products & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
We offer automatic ,semi automatic fluid dispensing potting machine and the related production line and vacuuming systems.
Introduction :
1. Working Area: controlled by PLC module and MCGS touch screen.
2. High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Gear pump special for transparent glue.
4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle :
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Tank system technology:
1 Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
2 Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heating panel which can preheat materials to assure good flowability.
7 Tank with artificial feeding mouth that can be added glue appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU from crystallization .
D&H Pump technology
1. Two cylinder plunger pumps work by durable motors.
2. The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3. Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
Valve technology
1.Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
Teach data
|
Working area |
700mm×700mm×100mm |
|
Processing craft |
Dot ,line , arc , circle |
|
Speed |
0---300mm/s |
|
Movement accuracy |
≤±0.1mm |
|
Mixing ratio |
1 :1 ---10:1 |
|
Gluing-out speed |
0.5g/s --12g/s per single pump |
|
Repeated accuracy |
≤±2% |
|
Program memory |
999pcs |
|
Adhesive viscosity |
300cps~30000cps |
|
Operating mode |
Manual /Automatic / third party signal |
|
Proportional control |
PLC/ double cylinder plunger pump |
|
Flow control |
Digital input |
|
Program |
Teaching program |
|
Automatic controlling system |
Touch screen / hand terminal |
|
Mixing way |
Dynamic mixing |
|
Cleaning way |
Self-cleaning |
|
AB Tank |
Stainless tank A B 10L, 25L, 40L optional or customized |
|
Vacuum defoamation(-0.1MPa),4L/s |
|
Liquid level sensor and sound light alarm |
|
Tank stirring |
|
Power supply |
220V/50Hz/3500W |
|
Input air pressure |
0.4MPa-0.7MPa |
|
Dimension |
1200mm×980mm X1327mm |
|
Materials |
Industrial aluminium+stainless material |
PLC controlling System
1 Dispensing volume is controlled by the speed of pump's motors ; Glue speed adjustable within the speed range .
2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with outside device .
8 Equipped with a safety lock to prevent staff from wrong operation .
Application:
1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....
2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling ....
3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Applicable materials
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
Service Term
1.Staff training
Seller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .
2.Maintenance Service
2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3 If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.
Features and Benefits:
1, A system of metering, mixing and potting.
2, Accurate metering and even mixing helps to avoid possible waste of glue.
3, Shot size and positioning keep consistent, fast.
4, Good universality ,Double working station ,Double Parallel production lines makes customized for Aotomotive Industrial.
5, Easy to program and operate.
6, Tally function, non-standard mode, primer mode, level alert, filter mode, liquid display device, preventing backflow device and other functional device.
Application:
Industry: Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, electronic ballast, other electronic products and LED products where glue potting demanded.
Glue:
Epoxy, silica gel, AB glue, PU and other glue which need matching
Optional Function:
1, evacuation
2, heating
3, Geared pump & plunger piston pump are available; Customers can choose to needs.
4, Control-card will be chosen to be added in to program to needs.
Product Parameters
Workshop Cornner of factory
| Model & Type |
Full Auto Gluing Machine Dispenser |
| Certificate |
CE, SGS, ISO |
| Dimension |
1390x650x1500mm |
| N.W. |
560kg |
| metering pump |
D&H plunger pump |
| Flow Speed |
0-66g/5s, or customized |
| glue viscosity |
0-30000 Cps |
| Glue & Ratio |
1:1 to 10:1, Epoxy, Silicone, PU, UV |
| Repeatability |
+/-0.02g |
| Accuracy |
+/- 1% |
| Power |
AC220V or AC 380V |
| Total Power Consume |
3kw - 5kw |
| Additional Function |
Heating, Vacuum, Self-refilling, Self-cleaning,Double working station |
| Application |
Automotive radar, Millimeter wave radar, power supply, driver, motor, sensor, and transformer and so on^
|
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