LED Module Glue Potting Machine Epoxy Resin Pouring Machine
Why choose us
The evolution of liquid dispensing machines has significantly transformed the manufacturing landscape, especially in sectors requiring precise application of adhesives and potting compounds. Liquid dispenser machines specifically designed for AB potting compounds have gained prominence, offering unparalleled efficiency and accuracy in dispensing epoxy resin and hardeners. These machines are vital for applications requiring the mixing and metering of two-component systems, ensuring optimal performance in electrical potting and encapsulation tasks.
Modern automated liquid dispensing systems integrate advanced technologies for seamless operation. These systems, including adhesive dispensing and dosing machines, cater to various industrial needs by delivering consistent fluid volumes with precision. Fluid dispensing systems play a critical role in ensuring the exact ratio of epoxy resins to hardeners, facilitated by sophisticated epoxy dispensers and two-part epoxy dispensing equipment. These systems often incorporate AB dosing dispensing robots, enhancing automation and reducing human error.
Main Technologies
Overview of Glue Dispensing Machines
A glue dispensing machine, also known as an AB glue dispensing machine, automates the process of filling products with glue. These machines feature glue dispensing systems designed for automatic proportioning, quantitative filling, and circulation management, ensuring products achieve optimal sealing, fixing, and waterproofing. This automated operation resolves issues related to low efficiency and poor quality in traditional methods, significantly reducing labor costs and enhancing productivity and product quality.
Automatic glue filling machines are essential tools for the automatic proportioning and real-time filling of two-component AB glue, with ratios ranging from 1:1 to 10:1. These machines, such as the Liquid Dispenser Machine for AB Potting Compound, are commonly used in industries like LED lamp manufacturing, power modules, sensors, and transformers, where precision and efficiency are crucial.
| Function |
Introduction |
Usage Advantages |
| Automatic Material Supplying |
Automatically supply the materials according to the set ratio, and filling it to the mixing tank with constant speed and flow-ability |
Compare to the traditional manually material preparation, saving more labor-cost, convenient operation, keep working environment neat , clean and the filling amount is more accurately. |
| Dynamic Mixing |
Automatically dynamic mixing the A&B compounds, high speed mixing and good sealing ability to avoid air bubbles |
Timing quantitative, dynamic mixing and using in one machine, no need to do the vacuum additionally, saving labor costs, convenient operation, improve production. Dispensing to products directly after stirring and degas, make the most use of ab mixture before it's solidified. |
Timed Quantitative
Filling |
Set up and save the settings programs for one serious of product, the setting can be invoked for future usage.
The dispensing volume, speed can be adjusted freely in software system. |
Dispensing volume more accurately and productive. The potted products will be more homogeneously , surface flat and good quality. |
Low Liquid level
Alarming System |
When the material in tank is not enough or the machine, the machine will show the warning signal to remind re-filling. |
Humanized engineering design, avoid the serious damages with fool-proof settings. |
Dripping-proof
Function |
When the dispensing head needs to move accurately, and finished the potting process. The moment resorption function will start and make sure the glue won't drop off to dirty the products or working table. |
To avoid the glue to pollute work table or effect the outlook of the products. |
Timing-
Dispensing
(self-discharging function) |
According to different glue features, users can set up the dispensing output speed and interval time to avoid the glue cured in the mixing tube. |
To avoid the glue cured in the mixing tube while workers short-break and shift switching . |
AB Bucket
Sealing
(AB tank sealing) |
There's a professional sealing rings to make sure the AB tank in good vacuum status around 48 hours per time . |
To avoid the sensitive material especially the hardener of PU to be crystallization . |
Cleaning
Function |
Clean and wash the A&B valve automatically. |
Convenient, fast, clean. Dynamic mixing to avoid the machine was stuck by AB mixture |
Automatic Stirring
Function |
Can auto stirring the filler materials, to avoid the sedimentation. |
To avoid the the sediment of the AB materials to block the mixing tube, and make sure the glue ratio mixing equalization and quality and reduce the waste, keep the working environment clean, and improve the production. |
Heating
Function |
Preheat materials in tank , pump and pipes to assure constantly temperature . |
Make sure the materials warm, movable and potting quality |
Introduction :
1. Working Mode: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Core metering pump specially design for different material from low to high viscosities.
4. Mix glue A & B more evenly; no more or no less for agent B.
Working principle :
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
Tank system technology:
1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability .
7 Tank with artificial feeding mouth that can be added glue appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU from crystallization .
D&H Pump technology
1. Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
Valve technology
1. Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
We offer 2K AB adhesive materials manual potting machine and robot potting machine
We offer 2K AB adhesive Materials Manual Potting Machine and Robot Potting Machine
1. Vacuum material-feeding system or diaphragm pump feeding system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.
Two Component Glue Potting Machine Two Part Glue Dispenser
DOUBLE COMPONENT POTTING SYSTEM
Glue mixing machine 2K potting compound meter mix dispenser for coils potting
PLC Operation Controlling System
1 Dispensing volume is controlled by the speed of pump's motors ; Glue speed adjustable within the speed range .
2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with outside device .
8 Equipped with a safety lock to prevent staff from wrong operation .
Main Application Industries
Automotive and Industrial Electronics
Electrical Industry
New Energy and Lighting
Aviation, Aerospace, and Navigation
Communications and Power Supply
Power Tools and Household Appliances
Main Product Applications
Sensors, Transformers, and Ignition Coils
Capacitors, Module Power Supplies, and Control Systems
Motors, Inverters, and Electronic Components
Product Description
Specialized Dispensing Equipment for Electronics
Automatic glue dispensing machine PGB-200
Features and Benefits:
1, A system of metering, mixing and potting.
2, Accurate metering and even mixing helps to avoid possible waste of glue.
3, Shot size and positioning keep consistent, fast.
4, Good universality makes PGB-700 suitable for applications of LED, electric and others glue potting needed.
5, Easy to program and operate.
6, Tally function, non-standard mode, primer mode, level alert, filter mode, liquid display device, preventing backflow device and other functional device.
Application:
Industry: Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, electronic ballast, other electronic products and LED products where glue potting demanded.
The electronics industry, with its intricate requirements for potting compounds, relies heavily on specialized dispensing equipment. Adhesive dispensing systems are engineered for electrical potting compounds, providing reliable solutions for sensitive electronic components. Epoxy dispensing machines and liquid dispensing systems are specifically designed to handle resin and hardener combinations, offering meter-mix-dispense equipment that excels in potting applications
Advanced Dispensing Machines and Robotics
Innovation in dispensing technology has led to the development of automatic glue dispensing machines and in-line static mixers for two-part epoxy resin and hardener dispensing. These machines feature precision metering and mixing capabilities, essential for high-quality potting and encapsulation. Adhesive dispensing robots are adept at handling high-temperature potting compounds, making them invaluable for industrial applications that demand precision and reliability.
Glue:
Epoxy, silica gel, AB glue, PU and other glue which need matching
Optional Function:
1, evacuation
2, heating
3, Patent plunger pump are available;
4, Control-card will be chosen to be added in to program to needs.
| Model & Type |
PGB-200 Full Auto Gluing Machine Dispenser |
| Certificate |
CE, SGS |
| Dimension |
1200x1000x1500mm |
| N.W. |
260kg |
| XYZ Working Area |
480x480x100mm |
| Flow Speed |
0-66g/5s, or customized |
| Moving Speed |
0-300mm per second |
| Glue & Ratio |
1:1 to 20:1, Epoxy, Silicone, PU, UV |
| Repeatability |
+/-0.02g |
| Accuracy |
+/- 1% |
| Power |
AC220V or AC 380V |
| Total Power Consume |
3kw - 5kw |
| Additional Function |
Heating, Vacuum, Self-refilling, Self-cleaning |
| Application |
LED module, display, LED lights, power supply, driver, motor, sensor, and transformer and so on^
|
Certifications
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