Glue Dispensing Equipment Inductor Capacitor Potting Machine Automatic AB Glue Dispensing Potting Machine
At Daheng Automation, we specialize in advanced potting and dispensing systems tailored to meet a wide range of resin application needs. Our fully equipped lab allows us to handle both 1- and 2-component polyurethanes, epoxies, acrylics, silicones, and materials that require temperature, humidity, and UV curing. These materials can range from low to high viscosity, be filled or unfilled, and even handle high abrasive materials for thermal conductivity.
Potting and encapsulation involve embedding products and assemblies in liquid resin compounds to protect them against harsh environmental conditions. This process can be carried out at atmospheric pressure or under vacuum, especially when high voltage insulation and significant temperature variations are necessary. Encapsulating parts prevents metal corrosion and reduces damage from vibration and mechanical stress.
We offer a comprehensive range of solutions, including automatic and semi-automatic fluid dispensing potting machines, complete production lines, and vacuum systems.
1)Machine details:
we're dedicated to empowering manufacturers with cutting-edge dispensing solutions tailored to their unique needs. Our CCD Vision Dispensing System and AB Glue Machine represent the culmination of years of research and development, designed to elevate your production processes to new heights.
Experience unmatched precision and consistency across a variety of materials, from 2-Part Silicone to Polyurethane, Epoxy, and Potting Compounds. With our AB Resins Compound Dosing and Dispensing Potting System, you can bid farewell to uncertainties and hello to efficiency, ensuring consistent results with every application.
Our commitment to customer satisfaction is evident in our range of solutions, including Two-Component and Dual-Component Dispensing Machines, Glue Dropping and Filling Machines, and more. These solutions are crafted to seamlessly integrate into your workflow, maximizing productivity and minimizing downtime.
Automation lies at the heart of our dispensing solutions, with features such as High-Precision Dispensing Valve Units in our Dispensing Robot and Automated Dispensing Equipment. These systems are designed to streamline your operations, allowing you to focus on what matters most - delivering quality products to your customers.
Whether you're working with 2K Dispensers, AB Epoxy Resins, or Polyurethane Silicones, our solutions are tailored to your specific requirements. Trust in our expertise across Metering, Mixing, Pouring, Potting, and Filling processes to unlock your production potential.
Join us in shaping the future of manufacturing with our Dynamic and Static Mixing Systems, offering versatility and reliability across a wide range of applications. Let us partner with you on your journey to success.
Contact us today to learn more about how our dispensing solutions can transform your operations and drive your business forward.
2)AB potting machine is composed of Five Systems:
- Automatic material-feeding system
- High precision pump metering system
- Dynamic/Static mixing system
- Three-axis motion system
- Programming control system.
AB-component materials flows into the pump through the feeding system (AB tanks) separately by the self-suction force of the metering pump.
3)Features&Functions:
Strong versatility / Multiple configuration / High production capacity / High precision
- Auto feeding : take use of vacuum pressure to feed materials into A&B tank separately.
- Tank Stirring : A and B tank configure with stirring motors and blades to prevent material sediment in the tank bottom .
- Heating : Tank , pipe , pumps are optional with heaters to assure the whole system can be heating from room temperature to 90°C adjustable.
- Vacuum : A &B tank vacuum for degas the bubble inside material .
- Dynamic mixing : Configuring dynamic motor and mixer to mix A and B fluids evenly.
4)Advantages:
1,Accurated metering and even mixing helps to avoid the waste of material.
2,Dispensing volume and positioning keep machine work consistent and fast.
3,Good universality
4,Easy to program and operate.
5,Tally function, non-standard mode, primer mode, level alert, filter mode, liquid display device, preventing back-flow device and other functional device.
5)Teach Data :
| AB ratio: |
100:100-100:10 adjustable |
| Movement Track: |
Dot/Line/Arc/Circle |
| Speed: |
300mm/s (Movement speed)
1-12g/s (gluing out speed) |
| Accuracy: |
±0.03mm (Repeatability) ±2% (potting) ±2% (mixing) |
| Program: |
99pcs/999pcs |
| Input pressure: |
0.5MPa-0.7MPa |
| Viscosity: |
50cps-30000cps (Material can be heated to decrease viscosities) |
| Operation Method: |
Manual/Automatic |
| Meter Pump: |
Gear pump/Screw pump/Double cylinder plunger pump |
| Flow Control: |
Digital Input |
| Programming method: |
Teaching programming |
| Automated Control system: |
PLC / touch screen (programming, modification, storage, etc.) |
| Glue control system: |
AB glue suction valve to achieve independent operation of AB glue |
| Mixed mode: |
Dynamic and static optional, instant mixing, easy to clean |
| Tank: |
Stainless steel(40L),(25L),(10L)optional |
| Power supply: |
220V/50Hz/1200W ( The power consumption without heater) |
6)Electronic Appliances
7)Suitable Material
Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
8)Machine description and working principle
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
9)Company Profile
Guangzhou Daheng Automation Equipment CO., Ltd is specialized in the R&D and sale of glue metering, mixing and dispensing machinery.
We believe in "the creation improves future". Core technology is the only true creation. The e core of all the liquid controlling device is its metering and mixing system. Daheng, always taking its continuous efforts in the new technology, new products and new working process, created its unique tech "double- cylinder pump", which is a liquid control system of high precision, changeable, continuous and long span time, and can be applied with glues of different viscosity. The core technology makes us the first pioneer in the gluing machine industry which passed CE certificate, SGS. We have over 20 patents, many original products and many "first" in the industry.
Including the standard machines we already have, we also accept customized services. We,headed in Guangzhou, and branched in Zhongshan, Shenzhen, Shanghai, and exported into Russia, Turkey, Netherland, Singapore, Indonesia and so on.
We provide the on-going train-up for customers, 24 hours x 7 days service, and keep ourselves being improved on and on.
The current and great development of Daheng depends on your support and trust. We will keep ourselves making long effort in the industry and products. We will keep improved in the cylinder pump and precision valve, and keep the leading among our competitors.
){kind=link}
){kind=link}