Two Components Glue Dosing and Potting Machine for Electronic Products

Product Details
Customization: Available
After-sales Service: Provided
Precision: High Precision
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Number of Employees
92
Year of Establishment
2003-08-22
  • Two Components Glue Dosing and Potting Machine for Electronic Products
  • Two Components Glue Dosing and Potting Machine for Electronic Products
  • Two Components Glue Dosing and Potting Machine for Electronic Products
  • Two Components Glue Dosing and Potting Machine for Electronic Products
  • Two Components Glue Dosing and Potting Machine for Electronic Products
  • Two Components Glue Dosing and Potting Machine for Electronic Products
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  • Overview
  • Why choose us
  • Application
  • Applicable material
  • Certifications
  • Service term
Overview

Basic Info.

Model NO.
PGB-700
Condition
New
Certification
CCC, CE
Warranty
12 Months
Automatic Grade
Automatic
Installation
Vertical
Driven Type
Electric
Glue & Ratio
1:1 to 10:1, Epoxy, Silicone, PU, UV
Certificate
CE, SGS
Xyz Working Area
700*700*100mm
Flow Speed
0-66g/5s, or Customized
Additional Function
Heating, Vacuum, Self-Refilling, Self-Cleaning
Transport Package
Wood Box
Specification
1500x1200x1500mm
Trademark
DH
Origin
China

Packaging & Delivery

Package Size
158.00cm * 118.00cm * 172.00cm
Package Gross Weight
550.000kg

Product Description

Why choose us

AB Glue Dispensing Machine Glue Manufacturing Machinery 

 
 
Machine model: PGB-700
  1. Patented plunger pump for high precision metering and dispensing
  2. High accurate 3 axis system
  3. AB glue mixing ratio and glue speed adjustable
  4. 7" touch screen with English operation software
  5. Both A & B glue auto cleaning
  6. Vacuum pump for degassing and auto glue filling
Two Components Glue Dosing and Potting Machine for Electronic Products

We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.

Features of Glue Dispensing Machines
The glue dispensing epoxy resin dispensing machines offer high cost-effectiveness, with a single device capable of replacing 2 to 5 workers, enabling a return on investment within six months.



Main Technologies
Two Components Glue Dosing and Potting Machine for Electronic Products
Overview of Glue Dispensing Machines
A glue dispensing machine, also known as an AB glue dispensing machine, automates the process of filling products with glue. These machines feature glue dispensing systems designed for automatic proportioning, quantitative filling, and circulation management, ensuring products achieve optimal sealing, fixing, and waterproofing. This automated operation resolves issues related to low efficiency and poor quality in traditional methods, significantly reducing labor costs and enhancing productivity and product quality.
Two Components Glue Dosing and Potting Machine for Electronic Products
Automatic glue filling machines are essential tools for the automatic proportioning and real-time filling of two-component AB glue, with ratios ranging from 1:1 to 10:1. These machines, such as the Liquid Dispenser Machine for AB Potting Compound, are commonly used in industries like LED lamp manufacturing, power modules, sensors, and transformers, where precision and efficiency are crucial.
Function Introduction   Usage Advantages
Automatic Material Supplying Automatically supply the materials according to the set ratio, and filling it to the mixing tank with constant speed and flow-ability Compare to the traditional manually material preparation, saving more labor-cost, convenient operation, keep working environment neat , clean and the filling amount is more accurately.
Dynamic Mixing Automatically dynamic mixing the A&B compounds, high speed mixing and good sealing ability to avoid air bubbles Timing quantitative, dynamic mixing and using in one machine, no need to do the vacuum additionally, saving labor costs, convenient operation, improve production. Dispensing to products directly after stirring and degas, make the most use of ab mixture before it's solidified.
Timed Quantitative
Filling
Set up and save the settings programs for one serious of product, the setting can be invoked for future usage.
The dispensing volume, speed can be adjusted freely in software system.
Dispensing volume more accurately and productive. The potted products will be more homogeneously , surface flat and good quality.
Low Liquid level
Alarming System
When the material in tank is not enough or the machine, the machine will show the warning signal to remind re-filling. Humanized engineering design, avoid the serious damages with fool-proof settings.
Dripping-proof
Function
When the dispensing head needs to move accurately, and finished the potting process. The moment resorption function will start and make sure the glue won't drop off to dirty the products or working table. To avoid the glue to pollute work table or effect the outlook of the products.
Timing-
Dispensing
(self-discharging function)
According to different glue features, users can set up the dispensing output speed and interval time to avoid the glue cured in the mixing tube. To avoid the glue cured in the mixing tube while workers short-break and shift switching .
AB Bucket
Sealing
(AB tank sealing)
There's a professional sealing rings to make sure the AB tank in good vacuum status around 48 hours per time . To avoid the sensitive material especially the hardener of  PU to be crystallization .
Cleaning
Function
Clean and wash the A&B valve automatically. Convenient, fast, clean. Dynamic mixing to avoid the machine was stuck by AB mixture
Automatic Stirring
Function
Can auto stirring the filler materials, to avoid the sedimentation. To avoid the the sediment of the AB materials to block the mixing tube, and make sure the glue ratio mixing equalization and quality and reduce the waste, keep the working environment clean, and improve the production.
Heating
Function
Preheat materials in tank , pump and pipes to assure constantly temperature . Make sure the materials warm, movable and potting quality

Introduction :

1. Working Mode: controlled by PLC module and MCGS touch screen.
2.High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3. Core metering pump specially design for different material from low to high viscosities.
4. Mix glue A & B more evenly; no more or no less for agent B.

Working principle :

Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.Two Components Glue Dosing and Potting Machine for Electronic Products

Tank system technology:

1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.
3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6 Tank with heater which can preheat materials to assure good flowability .
7 Tank with artificial feeding mouth that can be added glue appropriately by hand .
8 Tank with silica-dryer which can prevent material especially PU from crystallization .
Two Components Glue Dosing and Potting Machine for Electronic Products

D&H Pump technology

1. Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
Two Components Glue Dosing and Potting Machine for Electronic Products

Valve technology

1. Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.
Two Components Glue Dosing and Potting Machine for Electronic Products
Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress.
We offer 2K AB adhesive materials manual potting machine and robot potting machine
We offer 2K AB adhesive Materials Manual Potting Machine and Robot Potting Machine

1. Vacuum material-feeding system or diaphragm pump feeding system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.
 

Two Component Glue Potting Machine Two Part Glue Dispenser

DOUBLE COMPONENT POTTING SYSTEM

Glue mixing machine 2K potting compound meter mix dispenser for coils potting


PLC Operation Controlling System

1 Dispensing volume is controlled by the speed of pump's motors ; Glue speed adjustable within the speed range .
2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with outside device .
8 Equipped with a safety lock to prevent staff from wrong operation .
Application
Main Application Industries

Automotive and Industrial Electronics
Electrical Industry
New Energy and Lighting
Aviation, Aerospace, and Navigation
Communications and Power Supply
Power Tools and Household Appliances
Main Product Applications
Sensors, Transformers, and Ignition Coils
Capacitors, Module Power Supplies, and Control Systems
Motors, Inverters, and Electronic Components


Industry Applications

Two Components Glue Dosing and Potting Machine for Electronic Products
Glue dispensing machines have a wide range of applications, including but not limited to:
LED Display Screens: Automated liquid dispensing systems ensure seamless assembly and durability.
LED Energy-Saving Lamps: Efficient adhesive dispensing systems for energy conservation.
LED Power Supplies: Precision dispensing for insulation and protection.
Computer Power Supplies: Safeguarding components against environmental factors.
Sensors and PCB Boards: Fluid dispensing systems for protecting delicate circuits.
Solar Panels and Coils: Ensuring structural integrity and environmental resistance.
Soft Light Strips and Point Light Sources: Optimizing performance with precise glue application.



Two Components Glue Dosing and Potting Machine for Electronic Products
Gluing and Potting of Electronic Components
Glue and potting play a crucial role in protecting electrical components and extending their service life. Potting, achieved using automated adhesive dispensing systems or semi-automatic glue potting machines, involves filling devices with polyurethane, silicone, or epoxy resin. Once cured, these materials become thermosetting polymers, providing bonding, sealing, and protective coatings.


The Role of Glue Potting in Electronics

Protecting Electrical Components: The primary function of electrical potting glue is protection. Potting dispensing machines apply glue to circuit boards, offering bonding and impact resistance, thus safeguarding components against vibrations and impacts.
Extending Service Life: Potting protects components from heat, moisture, temperature fluctuations, and UV exposure, thereby prolonging their service life.
Improving Practicality: Cured potting glue forms a moisture-proof and waterproof layer, enhancing the usability of electrical devices even in harsh outdoor environments.
Potting also helps prevent oxidation and corrosion by isolating components from moisture and oxygen, ensuring reliable performance.

IC Chip Semiconductor Glue Filling

Production Process: The production of chips involves complex steps like design, production, packaging, and testing. Chip potting glue facilitates easy disassembly, allowing for corrections without compromising functionality.
Temperature Resistance: Once cured, the glue withstands extreme temperatures, maintaining elasticity without cracking, crucial for outdoor applications.
Moisture Protection: Despite potential cracking from thermal expansion, the glue maintains its moisture-proof performance, ensuring chip integrity.
Applicable material

 

Two Components Glue Dosing and Potting Machine for Electronic Products
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
Certifications
Packing & Delivery
Two Components Glue Dosing and Potting Machine for Electronic Products
Service term
1, Staff training Seller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .
 
2,Maintenance Service
2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.



Two Components Glue Dosing and Potting Machine for Electronic Products

 

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