2-K-DOS Metering, Mixing and Dispensing System

• Customization: Available
• After-sales Service: Provided
• Precision: High Precision
• Model NO.: PGB-700
• Condition: New
• Certification: CCC, FDA, RoHS, ISO, CE
• Warranty: 12 Months
• Automatic Grade: Automatic
• Installation: Vertical
• Driven Type: Electric
• Transport Package: Poly-Wood Case
• Specification: 700x700x100
• Trademark: Daheng
• Origin: China
• HS Code: 8424899990
• Production Capacity: 1000/Year
• Package Size: 100.00cm * 100.00cm * 50.00cm
• Package Gross Weight: 100.000kg

Product Description

2-K-DOS Metering, Mixing and Dispensing System

1)Machine details:

Machine Description :

The 2-K-DOS Metering, Mixing and Dispensing System accurately meters, mixes and dispenses two-component materials like potting compounds, encapsulants, casting materials and adhesives. The two components are precisely metered using Daheng patented double cylinder plunger pump technology, programmable by Windows system industrial computer or MGCS touch screen.

The mix ratio, dispensing rate and dispensed quantity can be set-up quite accurately, providing consistent, error-free metering, mixing and dispensing.

The 2-K-DOS is designed with a unique modular approach, for simple configuration and maintenance. Each machine is built to match your PU ,EPOXY PU material and process, with appropriate material reservoir sizes and dispensing hose lengths.

Reservoir options include agitation, heating and drying (the latter for moisture sensitive materials like polyurethanes). Material is fed from the two integrated gravity-fed reservoirs through the our patented plunger pumps where it is accurately metered, through flexible hoses to a dispensing head. Industry standard static mixing nozzles are used for homogeneous mixing. The mixture has been vacuum degas which without any air bubble . 

The 2-K-DOS Metering, Mixing and Dispensing System is able to apply a number of materials such like silicones, polyurethanes and epoxies. 

2)AB potting machine is composed of Five Systems:

1. Automatic material-feeding system
2. High precision pump metering system
3. Dynamic/Static mixing system
4. Three-axis motion system
5. Programming control system.

AB-component materials flows into the pump through the feeding system (AB tanks) separately by the self-suction force of the metering pump.
 

3)Features&Functions:

Strong versatility / Multiple configuration / High production capacity / High precision

1. Auto feeding : take use of vacuum pressure to feed materials into A&B tank separately.
2. Tank Stirring : A and B tank configure with stirring motors and blades to prevent material sediment in the tank bottom .
3. Heating : Tank , pipe , pumps are optional with heaters to assure the whole system can be heating from room temperature to 90°C adjustable.
4. Vacuum : A &B tank vacuum for degas the bubble inside material .
5. Dynamic mixing : Configuring dynamic motor and mixer to mix A and B fluids evenly.

4)Advantages:

1,Accurated metering and even mixing helps to avoid the waste of material.
2,Dispensing volume and positioning keep machine work consistent and fast.
3,Good universality
4,Easy to program and operate.
5,Tally function, non-standard mode, primer mode, level alert, filter mode, liquid display device, preventing back-flow device and other functional device.



5)Teach Data :
 

AB ratio:	100:100-100:10 adjustable
Movement Track:	Dot/Line/Arc/Circle
Speed:	300mm/s (Movement speed) 1-12g/s (gluing out speed) or 2.5-20g/5s adjustable
Accuracy:	±0.03mm (Repeatability) ±2% (potting) ±2% (mixing)
Program:	99pcs/999pcs
Input pressure:	0.5MPa-0.7MPa
Viscosity:	10cps-30000cps (Material can be heated to decrease viscosities)
Operation Method:	Manual/Automatic
Meter Pump:	Gear pump/Screw pump/Double cylinder plunger pumps
Flow Control:	Digital Input
Programming method:	Teaching programming
Automated Control system:	PLC / touch screen (programming, modification, storage, etc.)
Glue control system:	AB glue suction valve to achieve independent operation of AB glue
Mixed mode:	Dynamic and static optional, instant mixing, easy to clean
Tank:	Stainless steel(40L),(25L),(10L)optional
Power supply:	220V/50Hz/1200W ( The power consumption without heater)

6)Electronic Appliances





7)Suitable Material

Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .

8)Machine description and working principle 

Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.

 

9)Company Profile

Guangzhou Daheng Automation Equipment CO., Ltd is specialized in the R&D and sale of glue metering, mixing and dispensing machinery.
We believe in "the creation improves future". Core technology is the only true creation. The e core of all the liquid controlling device is its metering and mixing system. Daheng, always taking its continuous efforts in the new technology, new products and new working process, created its unique tech "double- cylinder pump", which is a liquid control system of high precision, changeable, continuous and long span time, and can be applied with glues of different viscosity. The core technology makes us the first pioneer in the gluing machine industry which passed CE certificate, SGS. We have over 20 patents, many original products and many "first" in the industry.
Including the standard machines we already have, we also accept customized services. We,headed in Guangzhou, and branched in Zhongshan, Shenzhen, Shanghai, and exported into Russia, Turkey, Netherland, Singapore, Indonesia and so on.
We provide the on-going train-up for customers, 24 hours x 7 days service, and keep ourselves being improved on and on.
The current and great development of Daheng depends on your support and trust. We will keep ourselves making long effort in the industry and products. We will keep improved in the cylinder pump and precision valve, and keep the leading among our competitors.