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2 component Pu resin dosing machine 2 component potting and encapsulation meter mix dispenser mixing machine ab part resin dosing machine
We Daheng Automation specialize in different types of potting and dispensing system. No matter what your resin application requirements look like: we can do most of them in our fully equipped lab. We can handle 1- and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. They can be from low- to high-viscosity, filled or unfilled and even high abrasive for thermal conductivity.
Potting and encapsulation is the process of embedding electronic components & assemblies in a liquid resin (potting compounds) to protect them against rough environment conditions. Potting can be performed in atmosphere pressure or even under vacuum, if high voltage insulation and high temperature differences are needed. Encapsulation of parts will stop corrosion of metals and reduce damage caused by vibration and mechanical stress. 
Detail description of AB Tanks
1.1 Stainless panel vacuum pressure tank which can bear negative pressure of inner tank .
1.2 Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature. 1.3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
1.4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
1.5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
1.6 Tank with artificial feeding mouth that can be added glue appropriately by hand . 1.7 Tank with silica-dryer which can prevent material especially PU from crystallization .
Feature of Daheng Double Cylinder Plunger Pump
1. Two cylinder plunger pumps work by turns, short reversing time, only take 0.1s each time.
2.The biggest flow volume :10g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 1cps~30000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing. 6. Anti-wear, Anti-corrosion, super long life time.
Tech Data
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Working area |
4800mm×4800mm×100mm |
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Processing craft |
Dot ,line , arc , circle |
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Speed |
0---250mm/s |
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Movement accuracy |
≤±0.1mm |
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Mixing ratio |
1 :1 ---10:1 |
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Gluing-out speed |
1g/s --20g/s |
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Repeated accuracy |
≤±2% |
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Program memory |
99 pcs |
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Adhesive viscosity |
300cps~20000cps |
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Operating mode |
Manual /Automatic / third party signal |
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Proportional control |
PLC/ double cylinder plunger pump |
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Flow control |
Digital input |
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Program |
Teaching program |
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Automatic controlling system |
Touch screen / hand terminal |
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Mixing way |
Dynamic mixing |
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Cleaning way |
Self-cleaning |
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AB Tank |
Stainless tank A (25L) B(25L) |
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Vacuum defoamation(-0.1MPa),4L/s |
|
|
Liquid level sensor and sound light alarm |
|
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Tank stirring |
|
|
Power supply |
220V/50Hz/3500W |
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Input air pressure |
0.4MPa-0.7MPa |
|
Dimension |
1550mm×1960mm X1327mm |
|
Materials |
Industrial aluminium+stainless material |
| Item No. | Machinery parts | Function description | |
| 1 | Main body | Cold-Roll Steel /Metal plate/aluminium | |
| 2 | Three-axis moment platform | synchronous belt | XY axis synchronous,Z axis silk rod |
| 3 | Step motor/driver | Three axis motor | |
| 4 | Movement sensor | Three-axis limit | |
| Bearing | three axis and metering pump | ||
| 5 | Glue supplying system | A/B tanks | Stainless vacuum tank |
| 6 | A/B glue liquid level sensor | ball float type liquid level switch | |
| 7 | A glue stirrer | This function select base on glue feature; to prevent the glue from sediment . | |
| 8 | A/BTeflon glue pipe | Antirosion,stable flexibility | |
| 9 | Y type filter | Prevent impurity come into glue pipe and pump and lock | |
| 10 | Vacuum defoamation | Make vacuum defoation to AB glue that with vacuum negative pressure glue refilling function | |
| 11 | Constant temperature heater | A glue tank /B glue tank constant temperature heater (room temperature 80 degree) | |
| 12 | Metering&Mixing system | Metering Pump | double cylinder plunger pump |
| 13 | Dynamic mixing | Glue mixing &stirring with self-detecting function | |
| 14 | Self-cleaning | Cleaning the mixture part of the machine | |
| 15 | Glue B monitor | Glue B flow meter & non-return valve | |
| 16 | Controlling system | PLC | Programmable logic controller, glue application control center |
| 17 | pneumatic component | Solenoid valve/pressure regulating valve | |
| 18 | electronic component | Relay/contactor/power supply/Temperature controller/earth leakage circuit breaker/button switches and so on | |
| 19 | Touch screen control panel | Touch control panel | |
| 20 | Others | Fixtures | Customized as per fixture |
Application :
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